15000BPH Auto Drinking Water Bottle Blowing Filling Capping Combiblock Machine
This combiblock combines the blowing machine, filling machine and capping machine in one integrated system, reducing several intermediaries suchas transmission, empty bottle delivery and storage process, which improves packaging hygienic condition and reduces packaging ross-contamination so as to improve the overall operating efficiency with lower the energy consumption, thereby reduces the overall production cost of enterprises.
Main advantage
1). More Simple Operation
2). Lightweight Packaging Materials
3). Lower Energy Consumption
4). Higher Reliable Quality
5). More Stable and HIghly Efficient
6). Smaller Footprint
7). Fewer Operators
8). Less Operation Costs
Working process
► Blowing system
1. High-speed blow valve group with high-speed network control ensures blowing technic precision and unification.
2. Three-dimensional dynamic simulating design ensures exact and reliable cam transmission and mesh.
3. High-pressure blow valve group optimum design helps save air a lot.
4. Quick-change for mould.
5. Wearable aluminum alloy mould surface with special treatment of hardness.
6. Key points automatic lubrication.
7. No need with low-pressure air, adopt unique high-pressure gas recovery system that save more than 30% of compressed air.
8. With friendly HMI with easy switch for multi-languages.
► Filling system
1). Filling machine adopts gravity filling way, the bottle mouth rises to open filling valve, then filling starts. When the material rises and plugs up to air returning hole, the filling stops; and then the bottle moves down, leaves from the filling valves, which means the whole filling process is finished.
2). High-speed and high-precision filling valve: 200ml/s, ± 2mm.
3). Servo drive system
4). With CIP cleaning function
5). The arrangement of steel gear and nylon gear is chiastic to reduce noise.
6). The filling valve is designed with the tidy and safe valve body, the material quality can be fully guaranteed.
► Capping system
1). Full bottles will enter capping machine via transition starwheel. The anti-rotation knife of capper blocks bottle neck to keep bottle vertical and prevent rotation. Capping heads keep revolution and do rotation. Under effect of cam, the action of gripping cap, sleeve cap, screwing cap and discharging cap to finish the whole capping process. The finished bottles are deliveryed via bottle-out starwheel onto bottle-out conveyor belt, and then are sent out from combiblock system, to next labeling and packing system.
2). Magnetic constant torque, defective rate≤ 0.2%
3). Reversal caps ejecting device
4). No bottles, no feeding cap.
Model
| Model | Production capacity (500ml-water bottle) | Remark |
| ZYBFC8-28-10 | 16000Bph | Blowing:8 cavity, Filling: 28 heads, Capping: 10 heads |
| ZYBFC10-36-12 | 20000Bph | Blowing: 10 cavity, Filling: 36 heads, Capping: 12 heads |
| ZYBFC12-40-15 | 24000Bph | Blowing: 12 cavity, Filling: 40 heads, Capping: 15 heads |
| ZYBFC14-50-18 | 28000Bph | Blowing: 14 cavity, Filling: 50 heads, Capping: 18 heads |
| ZYBFC16-50-18 | 32000Bph | Blowing: 16 cavity, Filling: 50 heads, Capping: 18 heads |
| ZYBFC18-60-20 | 36000Bph | Blowing: 18 cavity, Filling: 60 heads, Capping: 20 heads |
| ZYBFC20-72-24 | 40000Bph | Blowing: 20 cavity, Filling: 72 heads, Capping: 24 heads |
Configuration
| Main material | Aluminum alloy, carbon steel, stainless steel, alloy steel. |
| Bearing | High-quality homemade bearing and imported bearing(Japan and Germany); Oilless bearing: IGUS |
| High-pressure air valve | NORGREN, EUGEN SEITZ, SMC, etc |
| Muffler | NORGREN |
| Pneumatic control line | FESTO, SMC, NORGREN. |
| Electric control system | MITSUBISHI, SIEMENS, SCHNEIDER. |
| Sensor | TURCK, SICK, B&R, OMRON, BANNER |
| Contactor | SIEMENS, Schneider. |
| Connecting terminal | PHOENIX, ABB |
If you have any questions, pls be free to contact with us!
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15000 BPH Blowing Filling Capping Combiblock Auto Drinking Water Bottle Images
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